Heat Resistant Steel Castings Manufacturer Steel Sand Casting Process Foundry

Heat Resistant Steel Castings Manufacturer Steel Sand Casting Process Foundry

Product Description and Process heat resistant steel castings manufacturer steel sand casting process foundry Production process: green sand molding, lost wax investment casting process Machining process: Surface treatment process: paint coating Product Material and Uses Normally produce with...

Product Details

Product Description and Process

heat resistant steel castings manufacturer steel sand casting process foundry

 

Production process: green sand molding, lost wax investment casting process

Machining process:

Surface treatment process: paint coating

 

Product Material and Uses

Normally produce with ASTM A297/A297M GradeHD, GradeHF, GradeHH, GradeHK, GradeHP GradeHK-40, GradeHL, GradeHP, GradeHW, GradeHC, GradeHN, ZG30Cr26Ni5, ZG35Cr26Ni12, ZG30Ni35Cr15, ZG40Cr28Ni16, ZG35Ni24Cr18Si2, ZG40Cr25Ni20, ZG40Cr30Ni20, ZG45Ni35Cr26, ZG35Cr24Ni7SiN, ZG35Cr28Ni16, etc.

 

The heat resistant steel casting products are widely used for heat-engine plant industry, furnace for heat treatment, cast industry, steel industry, turbine components, aircraft industry, etc.

 

Properties and Applications of high temperature alloys:

 

ASTM A297 (HC - UNS S92605)

 

Has a good amount of Chromium for good oxidation resistance at temperatures up to 2000 F (1093 C). Low nickel content to maintain greater resistance to sulphur bearing environments at 2000 F (1093 C).

 

Applications:

Cement, Glass, Heat Treating, Industrial Furnace, Oil Refining, Ore Processing, Paper, Power | Zinc Refining |Boiler baffles | Electrodes | Furnace Grate Bars | Gas Outlet Dampers | Kiln Parts | Lute Rings | Rabble Blades and Holders | Recuperators | Salt Pots | Soot Blower Tubes | Support Skids | Tuyeres | Excellent for operational environments involving combustion gases, flue gases, high sulfur, and molten neutral salts | Grate Bars | Molten Salt Pots | Furnace Skids | Injector Tubes | Slag Tapping Blocks | Carbon Disulphide Reformer Coils

 

ASTM A297 (HD- UNS J93005) / ASTM A608 (HD50 - UNS J93015 )

 

Austenitic with some ferrite (weakly magnetic and cannot be hardened much ).

 

Applications:

Load-bearing operations where temperatures don't exceed 1200 F (649 C)| Light load-bearing operations with temperature max 1900 F (1040 C) | Surfur resistance | Oxidation Resistance | Good Weldability | Centrifugal Castings | Brazing Furnace Components for the copper, glass, heat treating, oil refining, ore processing industries |Cracking Equipment | Furnace Blowers | Pouring Spouts | Gas Burner Parts | Holding Pots | Cement Kiln Ends | Roaster furnace rabble arms and blades |recuperater sections | Handling of Combustion and Flue Gases | Handling of High Sulfur Atmospheres | Handling of Copper Alloys and Molten Copper | Rotary Kiln Ring Entrance

 

ASTM A297 - J93303  (HH) / ASTM  A447 - J93503 (HH I and HH II) / ASTM A608 ( HH30 - UNS J93513 / HH33 - UNS J93633)

 

Good Strength / oxidation resistance at 1400 - 1800 F (760-982 C ) maximum operating temperature 2000 F (1093 C).

 

Applications:

Rabble arms and blades | grate bars | cement kiln cooling chain and shackles | tuyeres | furnace burner nozzles | radiant heater tubes and fittings | tube supports and hangers | tube sheets | heat treatment furnace hardware | furnace retorts and muffles | inderizing sidewalls |Annealing trays | billet skids | burner nozzles | carburizing boxes | convection tube supports | dampers, exhaust manifolds | flue gases stacks | grate supports | hardening trays | kiln nose ring segments | normalizing discs | pier caps | quenching trays | radiant tubes and supports | refractory supports | retorts | roller hearths and rails | stoker parts | tube hangers | Elbows

 

ASTM A297  (HK ) / A351 (HK30 and HK40) / A567 (HK40 and HK50 - 1987 Discontinued Specifications) / A608 (HK30 and HK40)

 

The HK alloy steel has been the industry standard  for 40 plus years due to its moderately high temperature strength, resistance to hot gas  and sulfur-bearing hot gas corrosions, oxidation resistance, high creep and rupture strengths, and carburization resistance. Often used in structiral applications up to 2100 F (1150 C) . Often  used in as cast condition; it has good machinability and very weldable without the required preheat or post heat.

 

HK30 and HK 40 are often used for pressure-containing parts used in environments with elevated temperature and corrosive service ( in reference of ASTM A351) and centrifugally cast parts ( ASTM A608)

 

Applications:

Furnace Tubes and Calcining| Ammonia, Molten Neutral Salts, Methanol and Hydrogen Reformers | Ethylene Pyrolysis Coils and Fittings | Steam Super-heater Tubes and Fittings | Tube Supports and Hangers | Tube Sheets | Heat Treatment Fixtures and Trays | Refractory Supports | Furnace Skids | Furnace Rolls | Rabble Arms |Steam Hydrocarbon Reformer | Elbows

 


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