Aluminum Mold Casting 6061 Alloy Large Sand Castings

Aluminum Mold Casting 6061 Alloy Large Sand Castings

Product Description and Process aluminum mold casting aluminum alloy large sand castings Production process: green sand casting process, pre-coated sand casting process Machining process: CNC machine, machining center, lathe, mill machine, drill machine, etc. Surface treatment process: anodic...

Product Details

Product Description and Process

aluminum mold casting aluminum alloy large sand castings

 

Production process: green sand casting process, pre-coated sand casting process

Machining process: CNC machine, machining center, lathe, mill machine, drill machine, etc.

Surface treatment process: anodic oxidation, Dacromet coating, powder coating, etc.

 

Product Material and Uses

Normally produce with ZL101, ZL101A, ZL102, ZL104, ZL106, ZL107, ZL109, ASTM A356 T6, A319, A413, LM6, LM20, LM25, etc.

 

The aluminum casting products are widely used for electronic industry, auto-car parts, railway parts, electric motor parts, aero craft parts, watercraft parts, medical treatment equipment, communication system, other machinery components, etc.

 

Aluminum Sand Casting Foundry

We have over 20 years of experience in the design and manufacturing of quality aluminum sand castings.

Sand mold casting is the most direct and low cost means of converting metal into a desired shape. Aluminum castings are virtually unlimited in their ability to provide users with a wide range of advantages and applications.

Aluminum has a high strength-to-weight ratio that is approximately one third the weights of cast iron, steel, brass and zinc.

With excellent corrosion resistance, reduced machining cycles, and the ability to anodize, buff, electroplate and powder coat, aluminum castings make it more cost effective than a welded component, stamping or forging.

The light weight of aluminum, the improved strength that engineered alloys offer, and the increased ability of the sand casting process to produce stronger and thinner walled parts allow us to produce a variety of castings for our customers ranging in size from 1 ounce up to 600 pounds.

 

319 Aluminum Sand Castings

Aluminum alloy 319 is a 6% Si and 3.5% Cu alloy with 1.0 Fe maximum. It has excellent casting and machining characteristics. Corrosion resistance and weldability are very good. Mechanical properties are good in both the heat-treated (T5) and non-heat treated conditions.

The anodized color is generally gray with a brown cast depending on the amount and ratio of silicon and copper.

Typical applications for sand casting 319.0 are a wide variety of structural castings for engine parts, engine crankcases, gas and oil pans, and general commercial applications.

 

Typical Mechanical Properties

Alloy

Temper

Ultimate Tensile (ksi)

Yield Strength (ksi)

Brinell Hardness (500 Kg)

Shearing Strength (ksi)

319.0

F

27

18

70

22

355.0

T6

35

25

80

28

356.0

T6

33

24

70

26

A356.0

T6

40

30

75

A357.0

T6

46

36

85

40

535.0 (Almag 35)

F

40

20

70

27

713.0 (Tenzaloy)

F or T5

34

23

75

265

 

Chemical Composition (%)

Alloy

Cu.

Si.

Mg.

Zn.

Other

Al.

319.0

3.5

6

-

-

-

Bal.

355.0

1.3

5

0.5

-

-

Bal.

356.0

-

7

0.3

-

-

Bal.

A356.0

-

7

0.3

-

Fe 0.2 max

Bal.

A357.0

-

7

0.6

-

Ti 0.1 Be 0.06

Bal.

535.0 (Almag 35)

-

-

6.9

-

Be 0.005

Bal.

713.0 (Tenzaloy)

0.7

-

0.4

7.5

-

Bal.

 

Typical Applications

Alloy

Application

319.0

Engine crankcases, gas and oil tanks, engine oil pans, engine parts.

355.0

Air compressor pistons, printing press, water jackets & crankcases.

356.0

Flywheel castings, automotive transmission cases, oil pans, pump bodies.

A356.0

High strength airframe and space frame structural parts, machine parts, truck chassis parts, high velocity blowers and impellers.

A357.0

High strength aerospace castings.

535.0    (Almag 35)

High strength alloy used for electronic equipment, aircraft components and parts requiring a high degree of dimensional stability and strength. Superior ductility makes it an excellent replacement for malleable iron. No heat treat required.

713.0 (Tenzaloy)

Automotive parts, trailer parts, pumps & mining equipment.


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